Broiler Production Systems in Georgia
By Dan L. Cunningham, Extension Poultry Scientist, University of Georgia - This report looks at the broiler production systems available in Georgia, and gives cash flow and budget examples.Introduction
Georgia is the number one broiler producing state in
the United States, growing approximately 15 percent of
all the broilers produced. Poultry meat production has
grown steadily over the years as consumption has
increased. As a result, Georgia’s poultry industry has
experienced significant new growth and expansion programs
to meet consumer demands for more product.
Virtually all of the broilers produced in the United
States and Georgia are grown by contract producers.
The raising of broilers via contractual arrangements
with integrated companies has been a primary component
of the poultry meat industry for more than 50
years and has been a contributing factor in the growth
and success of this business for both integrators and
growers.
Contract production has played a significant
role in continuing the tradition of the family owned and
operated farm for poultry growers. While poultry contracts
offer benefits to growers such as reduced market
risk, reduction of production responsibilities, lower
operating capital, and relatively predictable incomes,
broiler production operations require substantial investments
for growers. Because poultry houses represent
long term investments (30 years or more), individuals
need to understand the long term business
potential of these commitments before building.
The cash flow estimates provided in this analysis
are designed to demonstrate potential cash flow scenarios
for facilities constructed and financed with current
(2003/2004) costs and contracts. The values used
are considered reasonable representations of a grower’s
costs and returns for the situations presented, but they
are not intended to be representative of all growers’
situations. Growers may do better or worse than the
examples presented here.
Considerations Before Investing
Before investing in a poultry production unit, consider
the cash flow potential of that unit. Cash flow
refers to the amount of income generated compared to
expenses paid from cash accounts over time. Generating
a positive cash flow is essential to the long term
success of any business including poultry farming.
Broiler production may represent either a primary or
supplemental income for farmers depending on the
number of houses owned. As the attached cash flow
projections indicate, returns to contract poultry producers
may be modest while the units are being paid for.
Once the debt is retired on a poultry house, a substantial
amount of what was returned to the bank as
principal and interest payments are returned to the
grower as additional income. As a result, many poultry
producers in Georgia have started with smaller production
units that have grown over time as equity and success
in the business have accrued. It is also important
to realize that during the productive life of a poultry
facility, additional investments in new equipment will
be necessary to maintain production efficiencies and
competitiveness. These upgrades usually result in
improved performances, reduced labor, increases in
contracts, or a combination of these factors that offset
the capital costs required.
Cash Flow Projections
Cash flow budgets can be set up in many ways.
Thus the rates for loan repayments and depreciation
methods (amortization schedules) used will influence
the amount of interest and taxes paid. These factors, as
well as individual grower performances, will influence
the cash flow of an enterprise.
Projecting cash
flow into the future is complicated by unforeseen circumstances
such as changes in income and cash costs
that normally occur year to year. Thus, any cash flow
projection is only an estimate of what may be
reasonably expected to occur given the input factors
available at that time. For the cash flow analysis used
in these example budgets, a 16-year projection with a
15-year pay-back period has been used. Sixteen years is
used to demonstrate the potential for improvement in
cash flow after debt retirement. Poultry houses, however,
typically have productive lives of 20-30 years or
more, so most of the returns are generated during the
second half of their existence.
The investments in these houses are fully financed
at 100 percent to offset the necessity of calculating an
opportunity cost of tying up the grower’s own capital
in this investment. The cash flow projections here do
not include any estimates for technological upgrades of
equipment or housing that might be required during the
15 years projected, as these changes are often
accounted for by improvements in performances and
increases in contracts.
Equipment replacement for
poultry houses occurs periodically as needed. Equipment
replacement costs are difficult to project due to
variability from grower to grower and differences in
ages of facilities. Nevertheless, an annualized charge
was included in the grower’s cash costs in these examples
to account for this eventuality.
The necessity for additional farm equipment such as
a tractor, manure spreader, cruster, etc., depends on the
litter management program and the availability of services
to provide this activity. For many growers in
Georgia, this equipment is not needed as the manure is
traded to a removal businesses in exchange for this
service. If additional equipment investments are
required for manure removal and disposal, these
investments can range from $ 15,000 to $30,000,
resulting in additional annual costs of $1,500 to
$5,000. If the manure can be effectively used as a
fertilizer or if a market for litter is available, the value
of the manure will generally offset this additional cost.
If not, the additional costs for this equipment will have
to be factored into a grower’s budget. As a result of
increased environmental concerns and issues related to
animal manure applications, it is imperative that growers
develop manure management and nutrient management
plans before building production houses. Assistance
in developing nutrient management plans can be
obtained from local Cooperative Extension Service
offices.
Example Budgets
The budgets in these examples were designed to
demonstrate potential grower returns with three different
performance scenarios (i.e., expected, above expectation
and below expectation). The estimates provided
in these budgets were derived from information provided
by samplings of growers, integrators, bankers
and contractors in Georgia. Above and below expectation
budgets were derived by increasing and decreasing
gross income projections each year by 5 percent
from the expected values. An analysis of grower
returns in Georgia (Bulletin 1228) from 1992-2002
indicates an average annual increase of 2.0 percent in
net incomes during this period. Thus, cash flow projections
for years beyond year one were derived by
increasing net incomes by 2.0 percent annually to
account for changes over time. In addition, the following
criteria and assumptions were employed:
Annual Net Income. Derived by subtracting annual
cash expenses from gross income. Increased at an
annual rate of 2 percent to account for changes over
time.
Depreciation. Uses the Modified Accelerated Cost
Recovery System (MACRS). Depreciation used only to
determine taxable income.
Interest. Calculated at 7.0 percent for 15 years.
Taxable Income. Net income minus depreciation
and mortgage interest.
Taxes. Federal and state income and social security
taxes combined at 35 percent.
Net Cash Flow. Net to grower’s land, labor and
management (i.e., costs for land, labor and management
not included). Obtained by subtracting interests,
taxes and debt retirement from net income.
Labor. Assumes use of family labor without the
need for hired labor. Some larger operations use hired
labor which could add an additional $1,500 to $2,500
to annual operating expenses per house.
Land. Assumes land owned by grower with no
associated cash cost. Land requirements for poultry
houses are relatively small (e.g., four houses may be
placed on as few as 20-30 acres).
Value of Litter. The value of litter at clean out is
assumed to at least equal the cost of clean out and is
not counted as an income factor for this analysis.
However, for some growers, used litter can result in
additional net income ranging from $1,000 to $2,000
per house per year.
To read the entire article, including tables, please click here (PDF)
Source: University of Georgia - Poultry Science - July 2004